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CPU 410-5H Process Automation/CPU ___________________ Preface 1 ___________________ Introduction to CPU 410-5H 2 410 SMART ___________________ Structure of the CPU 410-5H 3 ___________________ I/O configuration variants 4 SIMATIC
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  CPU 410-5H Process Automation/CPU 410 SMART  ___________________    ___________   ___________    ___________________    ___________    ___________________   ___________________   ___________________    ___________    ___________________   ___________________   ___________________    ___________    ___________________   ___________________   ___________________   ___________________   ___________________   ___________________   SIMATIC PCS 7 Process Control System CPU 410-5H Process Automation/CPU 410 SMART System Manual 10/2013 A5E32631667-AA Preface 1 Introduction to CPU 410-5H 2 Structure of the CPU 410-5H 3 I/O configuration variants 4 PROFIBUS DP 5 PROFINET IO 6 Operator controls and operating modes of the CPU 410-5H 7 Link-up and update 8 Special functions of the CPU 410-5H 9 System modifications during redundant operation 10 Failure and replacement of components during redundant operation 11 Synchronization modules 12 System expansion card 13 Technical data 14 Properties and technical specifications of CPU 410 SMART 15 Supplementary information 16 Characteristic values of redundant automation systems A Function and communication modules that can be used in a redundant configuration B Connection examples for redundant I/Os C    Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY A5E32631667-AA Ⓟ  11/2013 Technical data subject to change Copyright © Siemens AG 2013. All rights reserved Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will  result if proper precautions are not taken. WARNING indicates that death or severe personal injury may  result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified  for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.    CPU 410-5H Process Automation/CPU 410 SMART System Manual, 10/2013, A5E32631667-AA 3   Table of contents 1 Preface ................................................................................................................................................. 15 1.1 Preface ......................................................................................................................................... 15 1.2 Security information ..................................................................................................................... 18 1.3 Documentation ............................................................................................................................. 18 2 Introduction to CPU 410-5H .................................................................................................................. 21 2.1 Scope of application of PCS 7 ..................................................................................................... 21 2.2 Possible applications ................................................................................................................... 23 2.3 The basic system of the CPU 410-5H for stand-alone operation ................................................ 24 2.4 The basic system for redundant operation .................................................................................. 25 2.5 Rules for the assembly of fault-tolerant stations .......................................................................... 27 2.6 I/O for CPU 410-5H ...................................................................................................................... 27 2.7 I/O configuration variants of the fault-tolerant system ................................................................. 28 2.8 Tools for configuring (STEP 7 - HW Config, PCS 7) ................................................................... 28 2.9 PCS 7 project ............................................................................................................................... 28 2.10 Scaling and licensing (scaling concept) ....................................................................................... 30 3 Structure of the CPU 410-5H ................................................................................................................ 31 3.1 Operator controls and display elements on the CPU 410-5H ...................................................... 31 3.2 Monitoring functions of the CPU 410-5H ..................................................................................... 35 3.3 Status and error displays ............................................................................................................. 37 3.4 PROFIBUS DP interface (X1) ...................................................................................................... 41 3.5 PROFINET IO interface (X5, X8) ................................................................................................. 41 3.6 Overview of the parameters for the CPU 410-5H ........................................................................ 44 4 I/O configuration variants ...................................................................................................................... 45 4.1 Stand-alone operation .................................................................................................................. 45 4.2 Fail-safe operation ....................................................................................................................... 49 4.3 Fault-tolerant automation systems (redundancy operation) ........................................................ 53 4.3.1 Redundant SIMATIC automation systems ................................................................................... 53 4.3.2 Increase of plant availability, reaction to errors ........................................................................... 54 4.4 Introduction to the I/O link to fault-tolerant system ...................................................................... 56 4.5 Using single-channel switched I/O ............................................................................................... 57 4.6 System and media redundancy at the PROFINET IO interface .................................................. 63 4.6.1 System redundancy ..................................................................................................................... 63  Table of contents CPU 410-5H Process Automation/CPU 410 SMART 4  System Manual, 10/2013, A5E32631667-AA 4.6.2 Media redundancy ....................................................................................................................... 67 4.7 Connecting redundant I/O to the PROFIBUS DP interface ........................................................ 68 4.7.1 Signal modules for redundancy .................................................................................................. 68 4.7.2 Evaluating the passivation status ................................................................................................ 83 5 PROFIBUS DP ..................................................................................................................................... 85 5.1 CPU 410-5H as PROFIBUS DP master ..................................................................................... 85 5.2 DP address ranges of the CPU 410-5H ...................................................................................... 85 5.3 Diagnostics of the CPU 410-5H as PROFIBUS DP master ........................................................ 86 6 PROFINET IO ...................................................................................................................................... 87 6.1 Introduction.................................................................................................................................. 87 6.2 PROFINET IO systems ............................................................................................................... 89 6.3 Device replacement without removable medium/programming device ...................................... 90 7 Operator controls and operating modes of the CPU 410-5H .................................................................. 91 7.1 Operating modes of the CPU 410-5H ......................................................................................... 91 7.1.1 RUN mode................................................................................................................................... 91 7.1.2 STOP mode ................................................................................................................................ 92 7.1.3 STARTUP mode ......................................................................................................................... 93 7.1.4 HOLD mode ................................................................................................................................ 94 7.1.5 LINK-UP and UPDATE modes.................................................................................................... 94 7.1.6 ERROR-SEARCH mode ............................................................................................................. 95 7.1.7 DEFECTIVE state ....................................................................................................................... 96 7.2 System states of the redundant CPU 410-5H ............................................................................. 97 7.2.1 Introduction.................................................................................................................................. 97 7.2.2 The system states of the fault-tolerant system ........................................................................... 99 7.2.3 Displaying and changing the system state of a fault-tolerant system ....................................... 100 7.2.4 System status change from the STOP system state ................................................................ 100 7.2.5 System status change from the standalone mode system status............................................. 101 7.2.6 System status change from the redundant system state .......................................................... 102 7.2.7 System diagnostics of a fault-tolerant system ........................................................................... 102 7.3 Self-test ..................................................................................................................................... 104 8 Link-up and update .............................................................................................................................. 109 8.1 Effects of link-up and updating .................................................................................................. 109 8.2 Conditions for link-up and update ............................................................................................. 110 8.3 Time monitoring ........................................................................................................................ 110 8.3.1 Time response .......................................................................................................................... 113 8.3.2 Determining the monitoring times ............................................................................................. 113 8.3.3 Performance values for link-up and update .............................................................................. 120 8.3.4 Influences on time response ..................................................................................................... 121 8.4 Special features in link-up and update operations .................................................................... 121 9 Special functions of the CPU 410-5H ................................................................................................... 123 9.1 Security levels ........................................................................................................................... 123 9.2 Access-protected blocks ........................................................................................................... 125
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