FSE_Rules_2012_v1.0.0

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Formula Student Electric Rules 2012 1 Introduction.................................................................................................................6 2 Important Dates..........................................................................................................6 2.1 Competition Dates and Place..............................................................................6 2.2 Registration.................................................................................
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  Formula Student Electric Rules 2012 1 Introduction.................................................................................................................62 Important Dates..........................................................................................................62.1 Competition Dates and Place..............................................................................62.2 Registration..........................................................................................................62.2.1 Registration FSE..........................................................................................62.2.2 Early Registration.........................................................................................62.3 Structural Equivalency Form................................................................................62.4 Impact Attenuator Data........................................................................................72.5 Electrical Safety Form..........................................................................................72.6 Failure Modes and Effects Analysis.....................................................................82.7 Engineering Design Report and Design Spec Sheet...........................................82.8 Cost Report..........................................................................................................82.9 Business Plan Executive Summary.....................................................................92.10 Charging Type and Power..................................................................................92.11 Safety Responsible(s) Qualification Upload.......................................................92.12 Team Member Designation................................................................................92.13 Scrutineering Quiz............................................................................................102.14 Vehicle Status Video and Vehicle Status Report.............................................103 General.....................................................................................................................123.1 FSE 2012 Rules.................................................................................................123.2 Rules Questions.................................................................................................123.3 Official Language...............................................................................................123.4 Official time.........................................................................................................123.5 FSE Registration................................................................................................133.5.1 Registration deadline.................................................................................133.5.2 Registration Capacity Limit........................................................................133.5.3 FSE Early Registration for Formula Student Germany Top5 OverallFinishers..............................................................................................................133.5.4 Registration Fee.........................................................................................133.5.5 FSG Registration Required Contact Information.......................................133.5.6 Independent teams....................................................................................133.6 Society Membership...........................................................................................133.7 Safety Responsible and Safety Advisor.............................................................143.7.1 Safety Responsible....................................................................................143.7.2 Safety Advisor............................................................................................143.8 Student Status....................................................................................................143.9 Extension of the Rules.......................................................................................143.10 Faculty Advisor.................................................................................................143.11 Event Handbook...............................................................................................153.12 Testing and Work Safety..................................................................................154 Vehicle Requirements and Restrictions...................................................................164.1 Alternative Frame Rules.....................................................................................164.2 CFRP space frame chassis................................................................................164.3 Impact Attenuator...............................................................................................164.3.1 Impact Attenuator Design (Specific FSG change of Formula SAE® 2012Rule B 3.20.1).....................................................................................................164.3.2 Impact Attenuator Test (Specific FSG change of Formula SAE® 2012 RuleB 3.21.1)..............................................................................................................164.3.3 Anti Intrusion Plate (Specific FSG change of Formula SAE® 2012 Rule B3.20.6).................................................................................................................16Version 1.0.0Page 2 Release Date: 20. Dec. 2011  Formula Student Electric Rules 2012 4.4 Brake System.....................................................................................................164.4.1 Brake System Master cylinder actuation...................................................164.4.2 Brake light (Specific FSG change of Formula SAE® 2012 Rule B 7.4.1).174.4.3 Brake Over-Travel Switch (Specific FSG change of Formula SAE® 2012Rule B 7.3.3).......................................................................................................174.4.4 Brake Over-Travel Switch Function(Specific FSE change of FormulaSAE® 2012 Rule B 7.3.1)...................................................................................174.5 Driver Egress (Specific FSG change of Formula SAE® 2012 Rule B 4.8).......174.6 Fire Extinguishers (Specific FSG change of Formula SAE® 2012 Rule B 17.14)..................................................................................................................................174.7 Vehicle Identification..........................................................................................184.7.1 School Name (Specific FSG change of Formula SAE® 2012 Part B Rule16.2)....................................................................................................................184.7.2 Technical Inspection Sticker Space (Specific FSG change of FormulaSAE® 2012 Part B Rule 16.4)............................................................................184.7.3 Transponders (Specific FSG change of Formula SAE® 2012 Part B Rule15.2 and 15.3).....................................................................................................184.8 Driver’s Underclothing (Specific FSG change of Formula SAE® 2012 Rule B17.6).........................................................................................................................184.9 Chassis...............................................................................................................184.10 Firewall (Specific FSE addition to Formula SAE® 2012 Rule B4.3 and B4.5)184.11 Brake Test (Specific FSE change to Formula SAE® 2012 Rule B 7.2)...........194.12 Tractive System................................................................................................194.12.1 Replacement of FSAE Rules 2012..........................................................194.12.2 Power Limitation......................................................................................194.12.3 Motors......................................................................................................194.12.4 Torque Encoder (throttle pedal position sensor)......................................194.12.5 Torque Encoder Plausibility Check..........................................................205 Pit Rules...................................................................................................................215.1 Electrical Power during pushing.........................................................................215.2 Push Bar (Specific FSG/FSE change of Formula SAE® 2012 Part D13.2)......215.3 Activating the tractive system.............................................................................215.4 Quick Jack..........................................................................................................215.5 Tire and Rim Combination.................................................................................216 SEF and IAD Documents.........................................................................................226.1 Structural Equivalency and Structural Equivalency Form .................................226.2 Impact Attenuator Data......................................................................................227 Electrical Rules.........................................................................................................237.1 Electrical Safety Form (ESF).............................................................................237.2 Failure Modes and Effects Analysis (FMEA).....................................................237.3 Control and Tractive System..............................................................................237.4 High-Voltage (HV) and Low-Voltage (LV) .........................................................247.5 Positioning of tractive-system parts...................................................................247.6 Grounding...........................................................................................................247.7 Insulation Monitoring Device (IMD)....................................................................257.8 Insulation Monitoring Device Test (IMDT)..........................................................257.9 Rain test.............................................................................................................257.10 No exposed tractive system connections except for measuring points (HVMP)..................................................................................................................................267.11 Insulation, wiring and conduit ..........................................................................26Version 1.0.0Page 3 Release Date: 20. Dec. 2011  Formula Student Electric Rules 2012 7.12 Insulation Measurement Test (IMT).................................................................277.13 Tractive-system-active light (TSAL).................................................................277.14 Shut Down Buttons..........................................................................................277.15 Master Switches...............................................................................................287.16 Inertia Switch....................................................................................................287.17 Safety Circuit....................................................................................................297.18 Activating the Tractive System.........................................................................297.19 Ready-To-Drive-Sound.....................................................................................297.20 Fusing...............................................................................................................307.21 Energy Storage................................................................................................307.22 Accumulator Container.....................................................................................317.22.1 General....................................................................................................317.22.2 Electrical Configuration............................................................................317.22.3 Mechanical Configuration........................................................................327.22.4 Working on Accumulator Containers.......................................................337.23 Accumulator Insulation Relay(s) (AIR).............................................................337.24 Pre-Charge and Discharge Circuits.................................................................337.25 HV Disconnect (HVD)......................................................................................337.26 Battery Management System (BMS)...............................................................347.27 Wiring of the tractive system supply................................................................347.28 Energy meter....................................................................................................347.29 High-Voltage Enclosures..................................................................................357.30 Charging...........................................................................................................357.31 Accumulator Container Hand Cart...................................................................368 Technical Inspection ................................................................................................378.1 Inspection & Testing Requirement.....................................................................378.2 Insulation test.....................................................................................................378.3 Equipment..........................................................................................................378.4 Car weighing......................................................................................................389 Dynamic Events........................................................................................................399.1 Dynamic Events and Maximum score (Specific FSG change of Formula SAE®2012 Part D Article 1)...............................................................................................399.2 Skid Pad Scoring (Specific FSG change of Formula SAE® 2012 Part D Rule6.8.3)........................................................................................................................399.3 Autocross Scoring (Specific FSG change of Formula SAE® 2012 Part D Rule7.8.1)........................................................................................................................399.4 Endurance Scoring (Specific FSG change of Formula SAE® 2012 Part D8.19.2 and D 8.18.3)................................................................................................399.5 Efficiency Scoring (Specific FSE change of Formula SAE® 2012 Part D 8.22and D 8.25)...............................................................................................................4010 Static Events...........................................................................................................4110.1 Business Plan Presentation (75 Points)..........................................................4110.1.1 Executive Summary.................................................................................4110.1.2 Deep dive topic........................................................................................4110.1.3 Data Projection Equipment......................................................................4110.1.4 Judging Sequence...................................................................................4210.1.5 Scoring Formula.......................................................................................4210.2 Engineering Design Event (150 Points) ..........................................................4210.2.1 Judging Sequence...................................................................................4210.2.2 Engineering Design Report Files File Format and Size..........................42Version 1.0.0Page 4 Release Date: 20. Dec. 2011
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